DISTILLATION ASSEMBLY OVER GLR About
Assembly Over GLR
Glass Lined Reactors are used instead of glass reactors specially when scale of operation is large and relatively high pressure steam is to be used as heating media. Quite often assemblies like Simple Distillation Unit, Reaction Distillation Unit, Fractional Distillation Unit etc. are installed above glass lined reactors. The basic features of these assemblies remain the same but glass shell and tube heat exchanger is preferred due to large scale of operation. A typical fractional distillation unit type assembly over GLR is shown in adjacent figure.
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Cat. Ref.
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Reactor Cap.
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Vapour column
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Condenser HTA M
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GRU 250
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250 L
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80mmX1.5m
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1.5X2
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GRU 500
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500 L
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100mmX2m
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1.5X2
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GRU 1000
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1000 L
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100mmX2m
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2.5X2
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GRU 2000
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2000 L
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150mmX3m
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2.5X3
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GRU 3000
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3000 L
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150mmX2m
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4.0X2
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Advanced Flexibility and SafetyThis distillation assembly incorporates explosion-proof electrical accessories (on request) and uses durable PTFE or silicone rubber gaskets. Modular design and robust support structures permit tailored solutions for varied chemical processes, while adhering to ISO/DIN standards ensures operational safety.
Effortless Integration & OperationQuick-release flange joints and a smooth, transparent (glass) or mirror (SS) finish offer easy installation and monitoring. The unit provides manual or digital temperature control, electric heating (500W-5kW), and optional stirring, allowing precise process management in diverse applications.
Applications Across IndustriesSuitable for chemical laboratories, pilot plants, and industrial distillation settings, this assembly is ideal for solvent recovery, purification, and fractionation. Installation services and customization options support seamless on-site implementation and adaptation to various reactor systems.
FAQ's of DISTILLATION ASSEMBLY OVER GLR:
Q: How is the Distillation Assembly Over GLR installed and with which reactors is it compatible?
A: Installation is straightforward, thanks to standard quick release flange joints. The assembly mounts directly over glass-lined or stainless steel reactors, ensuring compatibility with a wide range of vessels commonly used in laboratories and industrial settings.
Q: What processes can the Distillation Assembly Over GLR be used for?
A: This assembly is designed for distillation, fractionation, solvent recovery, and purification. Its flexible configuration and robust materials enable effective operation across laboratory, pilot plant, and industrial chemical applications.
Q: When should I choose optional stirring for the unit, and what stirring types are offered?
A: Optional mechanical or magnetic stirring attachments can be chosen when uniform mixing or agitation of the reactor contents is required. These are particularly beneficial for complex or viscous chemical reactions during distillation.
Q: Where can I receive on-field installation or support services for this assembly?
A: On-field service and installation support are available upon request. Services can be provided at your laboratory, pilot plant, or industrial site, primarily within India, as part of a comprehensive after-sales assistance.
Q: What benefits do the materials and modular design of the assembly offer?
A: Constructed from borosilicate glass, PTFE, and stainless steel, the assembly provides superior corrosion resistance and thermal stability. The modular design allows for easy customization and scalable capacity, making the unit adaptable for both current and future process requirements.
Q: How are temperature and pressure managed during operation?
A: Temperature is controlled via manual or digital controllers, with an accuracy that depends on the controller used. The unit operates safely at atmospheric to mild positive pressures and can handle vacuum conditions up to 50 mmHg, depending on configuration.