07971405232

SHIVA SCIENTIFIC GLASS PVT. LTD.
GST : 07AAECS0290H1ZG

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REACTION UNIT

REACTION UNIT Specification

Glass Type
Borosilicate / Toughened Glass

Transparency
Clear / Opaque (glass options)

Bent Tempered
On Request

Finish Type
Smooth / Mirror / Matt

Tolerance
0.5 mm

Structure
Vertical / Horizontal / Jacketed

Flat Tempered
On Request

Features
Leak-Proof / Corrosion Resistant / CIP & SIP Compatible

Strength
High Mechanical / Thermal Strength

Material
Stainless Steel / Mild Steel / Glass Lined

Thickness
4 mm to 18 mm

Weight
Varies as per capacity

Surface
Polished / Painted / Epoxy Coated

Density
Gram per cubic centimeter(g/cm3)

Composition
Standard industrial alloys / Glass lining available

Technique
Fabricated / Welded / Lined

Pattern
Cylindrical / Conical / Customized

Sampling Valve
Provided on request

Heating/Cooling
Limpet / Jacketed / Coil

External Finish
Polished / Mat / Painted

Manhole Type
Elliptical / Circular / Rectangular

Nozzle Configuration
Standard / Customized

Capacity Range
50 Liters - 20,000 Liters

Applications
Pharmaceutical / Chemical / Food Processing / Cosmetics

Insulation
Rockwool / PUF / Glass Wool (Optional)

Agitator Mounting
Top / Side / Bottom Entry

Sealing Type
Mechanical Seal / Stuffing Box

Operating Temperature
-20C to +200C

Design Pressure
Up to 12 Bar

Bottom Type
Dished / Flat / Conical

Internal Finish
0.2-0.8 Micron Ra (as per requirement)

REACTION UNIT Trade Information

Minimum Order Quantity
1 Unit

FOB Port
C&F OR EX-WORKS

Payment Terms
Telegraphic Transfer (T/T)

Supply Ability
5 Units Per Month

Delivery Time
15 Days

Sample Available
No

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Main Domestic Market
All India

About REACTION UNIT

Reaction Unit

This unit is used for carrying out reactions under stirred condition and with provision for simple reflux distillation.

The reaction vessel is mounted in a heating bath and fitted with addition vessel, motor-driven stirrer and provision for condensation with refluxing. The product is sub-cooled and collected in a receiver.

The units are available in vessel sizes of 20, 50, 100, 200, 300 & 500 L and is suitable for operation under atmospheric pressure and full vacuum

Unit Cat. Ref.	Reactor Capacity	Bath KW	Addition Vessel	Vapour Line	Condenser HTA M2	Cooler HTA M2	Receiver Size
RDU20	20 L	4.0	2 L	80 DN	0.35	0.10	5 L
RDU50	50 L	6.0	5 L	100 DN	0.50	0.20	10 L
RDU100	100 L	9.0	10 L	150 DN	1.50	0.35	20 L
RDU200	200 L	12.0	20 L	150 DN	1.50	0.35	20 L
RDU300	300 L	18.0	20 L	225 DN	2.50	0.50	20 L
RDU500	500 L	24.00	50 L	300 DN	4.00	0.70	50 L

Flexible and Customizable Engineering

Our reaction units are engineered with adaptable features, such as various mounting and sealing arrangements, to meet diverse process needs. From standard to customized nozzle setups and multiple heating or cooling configurations, each unit is tailored for optimal integration into client-specific manufacturing flows.

Durability and Safety at Core

Constructed from high-strength alloys and glass-lined materials, these units offer excellent resistance to corrosion and mechanical wear. With leak-proof joints, robust insulation options, and compliance with stringent safety norms, reliability is at the forefront of every design.

FAQ's of REACTION UNIT:

Q: How is the appropriate capacity and configuration of a reaction unit determined for my process?

A: The selection depends on your application's required batch size, process pressure, temperature conditions, and material compatibility. Our engineering team evaluates these parameters and recommends a customized solution, offering units from 50 to 20,000 liters with various agitation, sealing, and nozzle configurations.

Q: What are the main benefits of using a jacketed or limpet-coil reaction unit?

A: Jacketed and limpet-coil designs enable efficient external heating or cooling, essential for temperature-sensitive reactions. They enhance process control, improve energy efficiency, and maintain consistent product quality across pharmaceutical, food, and chemical applications.

Q: When should I opt for a glass-lined versus a stainless steel reaction vessel?

A: Glass-lined vessels are ideal for highly corrosive or high-purity environments often found in pharmaceutical and chemical processing. Stainless steel vessels are suited for less corrosive or general applications, offering durability and easier maintenance in a broader range of processes.

Q: Where are these reaction units installed and which industries benefit most?

A: These units are installed wherever controlled chemical, pharmaceutical, cosmetic, or food processing takes place. Leading industries such as pharmaceuticals, specialty chemicals, cosmetics manufacturing, and food processing extensively utilize our reaction units across India and globally.

Q: What is the cleaning and sterilization process for these reaction units?

A: Our reaction vessels are CIP (Clean-in-Place) and SIP (Sterilize-in-Place) compatible, ensuring thorough cleaning and sterilization for hygiene-critical operations. This automated process minimizes downtime and aligns with stringent industry standards for cleanliness.

Q: How can I request additional features like sampling valves or insulation?

A: We accommodate special requests such as sampling valves, manhole types, specific insulation (Rockwool, PUF, Glass Wool), or custom nozzle configurations. Simply share your requirements during the inquiry, and our team will integrate these features into your unit's design.